Dean-deluca SCFHDC User Manual

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. PRINTED IN THE UNITED STATES OF

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) 826-2434: These interface boards are used

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) FREQUENTLY USED TEST POINTS FOR HIGH EFFICI

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Thermostats Different types of thermostats are used in High Efficien

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 Restraints Once the fryer has been positioned at the frying station,

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fr

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the ca

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.7 Replacing Fryer Components 1.7.1 Replacing the Controller 1.

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.2 Replacing the Temperature Probe; Controller-equipped Fryers

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.2 Replacing the Temperature Probe; Controller-equipped Fryers (

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.2 Replacing the Temperature Probe; Controller-equipped Fryers

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 Installing the New Temperature Probe: 1. Feed the probe wire thro

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.3 Replacing the High-limit Thermostat (cont.) 6. Locate the

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.3 Replacing the High-limit Thermostat (cont.) 8. Mark and d

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.4 Replacing Rocker Switches 1. Disconnect the fryer from the

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.4 Replacing Rocker Switches (cont.) 3. Depress the retaining

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.6 Replacing the Pilot Assembly 1. Remove the pilot tubing fro

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.7 Replacing the Frypot (cont.) 6. Remove the top cap. It is h

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.7 Replacing the Frypot (cont.) 10. Remove screws securing flue

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.7 Replacing the Frypot (cont.) 12. Remove screws securing flue

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.7 Replacing the Frypot (cont.) 15. Remove the drain manifold.

WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.7 Replacing the Frypot (cont.) 20. If the fryer is equipped w

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.7 Replacing the Frypot (cont.) 23. Remove the temperature prob

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.7 Replacing the Frypot (cont.) 27. Ensure wires and tubes will

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.8 Troubleshooting and Problem Isolation Because it is not feasib

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.8.1 Ignition Failure (cont.) The Electronic Circuits If gas and

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.8.2 Improper Burner Function (cont.) If popping occurs only duri

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.8.2 Improper Burner Function (cont.) Burners lighting on the lef

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8.4 Improper Controller Function Sensitivity or "Stretch Ti

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.5 Improper Filtration Function The majority of filtration prob

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or in

High Efficiency Decathlon (HD) Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDURES……..……..……………………………………………...

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.9 Troubleshooting Guides The following troubleshooting guides are

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10 Wiring Diagrams Note: The diagrams in this section depict wi

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10.2 Wingstreet Common Cabinet 805-1599 B

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 1.10.3 BK1814 Main Wiring Diagram prior after Sep. 2010

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 1.10.4 BK1814 Main Wiring Diagram prior to Sep. 2010

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 1.10.5 BK1814 RAM Wiring Diagram

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 1.10.6 Filter Box

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 1.10.7 Thermatron Controller

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-44 1.10.8 FAST Controller prior to Feb 09

Top CapFlue CapBurnersFilter UnitDrain TubesBasket Hanger FrypotControllerDrain Valve Handle (Red)Oil Return Handle (Yellow)Drain Flush Handle (Blue)O

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-45 1.10.9 FAST Controller Non-CE after Feb 09

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-46 1.10.10 FAST Controller CE after Feb 09

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-47 1.10.11 FAST Controller India

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-48 1.10.12 KFC-1 Controller

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-49 1.10.13 CM4S Controller

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-50 1.10.14 Constant Pilot, FAST Ready

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-51 1.11 Probe Resistance Charts Thermatron Probe Resistance Chart° Ce

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 High Efficiency Common Cabinet Decathlon (HDC) Primary Components 2.1.1

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 Each section is labeled by size (e.g., D50) and parts are not interchangeabl

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1.2 Decathlon HD60/63 Primary Components 1065912152112013782219171621141

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description High Efficiency Decathlon (HD) Series g

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.1.2 Decathlon HD60/63 Primary Components (cont.) ITEM PART # DESCRIPT

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.1.2 Decathlon HD60/63 Primary Components (cont.) ITEM PART # DESCRIPT

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.1.3 Decathlon HD/FPHD65 Primary Components

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.1.3 Decathlon HD/FPHD65 Primary Components (cont.) ITEM PART # DESCRI

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.1.3 Decathlon HD/FPHD65 Primary Components (cont.) ITEM PART # DESCRIP

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.1.4 Y/KSCF/C/HC Primary Components 2311102219202126591617178431818a18b121

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.1.4 Y/KSCF/C/HC Primary Components (cont.) ITEM PART # DESCRIPTION 1

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.1.5 BK1814 Primary Components

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.1.5 BK1814 Primary Components (cont.) ITEM PART # DESCRIPTION 1 823-

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.2 Orifices ITEM PART # COMPONENT Natural Orifices * 810-2060 2.40

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) Pilot System Configuration The

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.3 Additional Components and Controllers ITEM PART # DESCRIPTION 1

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.3 Additional Components and Controllers (cont.) ITEM PART # DESCRIPTI

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.4 Drain System Components 2.4.1 3" Drain Manifold Components

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.4.1 3" Drain Manifold Components (cont.) ITEM PART # DESCRIPTIO

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.4.2 Drain Valve Assemblies

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.4.2 Drain Valve Assemblies (cont.) ITEM PART # DESCRIPTION A 108-1

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.5 Oil Return System 1021512216173713251126232420191893228753430231271

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.5 Oil Return System (cont.) ITEM PART # DESCRIPTION 1 106-4006SP V

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.6 Additional Oil Return Components 9423857615161413121017111

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.6 Additional Oil Return Components (cont.) ITEM PART # DESCRIPTION 1

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Ignition Configuration (cont.) At start-up the ON/OFF swi

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.7 Oil Disposal Plumbing (Popeye's) ITEM PART # DESCRIPTIO

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.8 Oil Return Wand ITEM PART # DESCRIPTION 106-3997 Wand Valve As

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.9 Over-the-Top Oil Return System ITEM PART # DESCRIPTION 1 81

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.10 Filtration Components 2.10.1 Filtration Components; SCFHDC50 Serie

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.10.2 Filtration Components; SCFHDC60 Series Fryers ITEM PART

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.10.3 Filtration Components; Y/K/SCF/C/HC218 and 63 Series Fryers 5436

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.10.4 Filtration Components; Y/KSCF/C/HC218 Export (India) Series Fryers

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.10.5 Filtration Components; Y/KSCF/C/HC218 Export (India) Series Fryers

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-32 2.10.6 Filtration Components; 65 Series Fryers (Filter Paper Option)

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-33 2.10.7 Filtration Components; 65 Series Fryers (Filter Leaf Option)

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards (cont.) 106-3729 (24V): These boards are used in HD

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-34 2.11 Basket Lift Components 6751234121311109814

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-35 2.11 Basket Lift Components (cont.) ITEM PART # DESCRIPTION HDC50 M

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-36 2.12 Accessories 43256178910

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-37 2.12 Accessories (cont.) ITEM PART # DESCRIPTION 1 106-1637SP Cover, F

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-38 2.14 Flexlines 17.50 (± 1.00)Typical Flexline LENGTH PART NUMBER LENGTH

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-39 Appendix: Pre-Common Cabinet HD65 Parts List ITEM PART # COMPONENT * 8

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-40 Appendix: Pre-Common Cabinet HD65 Parts List (cont.) ITEM PART # COMPONE

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Dean, 8700 Line Avenue, 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-